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///Welding Oscillator and Mini-Manipulator

Welding Oscillator and Mini-Manipulator

Automatic Weave Welding

Improve your circumferential welding processes with the Steelmax stand-alone Welding Oscillator and Mini-Manipulator. This lightweight, compact weld weaving oscillator provides you with full control of oscillation parameters, making it an ideal weave welding solution for many applications including: pipes, tubes, vessels, flanges, fittings, and much more.

Combine this versatile weaver system with our Rail Runner II track-mounted welding carriage, trackless welding carriages, welding positioners, turning rolls, an existing welding system, such as a column and boom, or use it independently with the rugged freestanding Mini-Manipulator shown under the accessories tab below.

The Mini-Manipulator from Steelmax can be used with the Welding Oscillator or as an independent welding positioner. The fully adjustable column and boom provides precise control of the oscillator and torch position during operation. Easily transport the Mini-Manipulator to wherever it’s needed for quick and easy use.

FEATURES

  • Two working modes: automatic with existing weld fixtures and manual using the system independently with the Mini-Manipulator (see accessories tab below)

  • Simple adjustment of four weld parameters: oscillation width, oscillation speed, right and left dwell times

  • Lightweight and portable

BENEFITS

Increased Productivity: Provides non-stop 360° welding when used with rotation devices such as welding positioners and turning rolls.

Improved Weld Repeatability: Precise travel speed and torch angle reduces costly over-welding and rework, granting precise repeatability and consistent bead geometry.

Ergonomics and Safety: Removes the operator from potentially hazardous heat and fumes created by prolonged open arc welding processes. Relieves the operator from repositioning reducing fatigue and stress.

Description

  • Ideal weave welding solution for many applications including: pipes, tubes, vessels, flanges, fittings, and much more.
  • Two working modes: automatic with existing weld fixtures and manual using the system independently with the Mini-Manipulator
  • Simple adjustment of four weld parameters: oscillation width, oscillation speed, right and left dwell times
  • Lightweight and portable

Technical Specifications

Welding Oscillator
Voltage14–24 V DC
Power50 W
Torch typeMIG/MAG
Torch diameters 5/8"–7/8’’ (16–22 mm)
Oscillation typePendulum
Oscillation width1/32"–1-3/16’’ (1–30 mm)
Oscillation speed12–115 cycles/min
Oscillation dwell time range0–3 s
Maximum torque 5.7 lb·ft (8 N·m)
Operating temperature range32–122°F (0–50°C)
Weight 4 lbs(2 kg)

Oscillation Parameters

ParameterValueDescription
0–100%Oscillation width.
0–100%Oscillation speed.
0–3 sOscillation dwell time in the top position.
0–3 sOscillation dwell time in the bottom position.

Accessories

AccessoriesPart NumberProduct Image
Freestanding Mini-Manipulator
- Provides full control of the Welding Oscillator position during independent use.
   • 22" horizontal x 25" vertical adjustable stroke
   • Fits torch handles from 5/8" to 7/8"
SM-STJ-0629-24-00-00-0
115V or 230V Power Supply
- Powers oscillator when used independently.
SM-ZSL-0497-16-00-01-0 (115V)
SM-ZSL-0497-16-00-00-0 (230V)
Arc Ignition Control Box
- Initiates welding arc.
SM-ZSP-0475-58-00-00-0
Arc Ignition Control Cable
- Connects system to welding power source.
SM-KBL-0475-58-05-00-0
  • Drop files here or